Semi-DRYCUT SYSTEM IV replaces traditional coolant pump.
Namely, just take out coolant pump and connect Semi-DRYCUT SYSTEM IV to coolant intake port of the machine. Micro-mist runs through coolant piping, and strongly blows out from the machine's nozzle or oil hole drill.
Good quality micro-mist will be strongly blown out from nozzle through air piping and tubes, without sticking to the inside.
To fulfill this aim, we developed special air-circut in the main body.
|165(W)x145(D)x269(H)mm approx. 6.0 kgs|
|approx. 1,000 cc|
|0.4 ～ 0.6 MPa By Oil Volume Control Knob|
Oil volume is automatically adjusted whenever nozzle size varies.
Troublesome M-signal setting is not needed at all.
This type is for mist blowing throughLocklinenozzle.Magnets are provided to main-body, Lockline nozzle and ON/OFF ball cock; the unit can be mounted to the machine in 3 minutes. No need of modification of machine at all. Besides,1 liter “ULTIMA” oil is provided, so that you can operate the unit immediately.
Milling machine, Drilling & Tapping machine, Lathe, Sawing machine,Grinding machine, etc.
When there is no interference of nozzle at Tool change,it can be widely used with Machining Center, CNC Lathe and Automatic machine.
|Type||DC-1 (1pce nozzle), DC-2 (2pcs nozzles)|
|110x115x230mm approx. 1.6kg|
|Air Pressure||0.35 ～ 0.7MPa approx.|
Does not contain toxic item nor pollution item. Friendly to the health and environment.
It is specially refined vegetable oil for micro-mist metal cutting.
For Semi-DRY CUT SYSTEM, use “ULTIMA” exclusively.
To all types of Semi-DRY CUT SYSTEMS, 1 lit. “ULTIMA”Vegetable Oil is provided.
It is generally accepted that vegetable oil has much larger lubricity than mineral oil. "ULTIMA" is specially refined for micro-mist metal cutting. When "ULTIMA" micro-mist is blown out to the cutter, it covers the blades with molecule film.
Thus, the blades are protected and are well lubricated. This is the reason of excellent cutting power and long tool life. The heat generation is prevented as well.
Alloy Steel, Stainless Steel, Hardened Mold & Die material, Aluminum and non-ferrous metals,Titanium, Magnesium and other exotic materials and plastics.
1 lit. Bottle, 5 lit. Bottle, 18 lit. Pail.
In case of through spindle or through turret using DC-S4, ULTIMA LIGHT is suggestend.More fine fog will be generated.
|Alloy Steel||Stainless Steel||Hardened Mold
HRc40 to 45
|Drill < 3||Good||Good||Good||Good|
|Drill < 4-6||Good||Normal||Good||Good|
|Drill > 7||Normal||Normal||Normal||Normal|
|Tap < M3||Good||Good||Good||Good|
|Tap > M4||Normal||Normal||Good||Good|
|EndMill < 2||Excellent||Excellent||Good||Excellent||Excellent|
|EndMill > 13||Normal||Normal||Normal||Normal|
|Ball End M0.5-0.1R||Excellent||Good||Excellent||Good|